| Problem | Likely Cause | Solution | |--------|-------------|----------| | No output | No trigger signal on IGN | Apply 12V to IGN or jumper BAT to IGN (test only) | | Rapid clicking | Low battery voltage | Charge main battery above 11.5V | | Overheat shutdown | Continuous >120A load | Reduce load or add cooling fan | | Voltage drop >0.5V | Loose terminals | Re-torque all power connections |
: This indicates a misalignment during Phase 2. Back out the bracket bolts, shift the subframe fractionally on its alignment pins, and re-torque sequentially.
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Observe the internal or external diagnostic LEDs. A steady sequence of green status indicators typically points to a successful initial Power-On Self-Test (POST).
Use a Level: Never eye-ball the placement. Use a spirit level or laser level to mark your pilot holes. | Problem | Likely Cause | Solution |
Forcing screws down too hard can strip the thread paths, leaving the hardware loose and prone to sagging.
Clear Debris: Blow out any dust or shavings from the holes to ensure the screws bite firmly into the material. Step 3: Securing the Brackets Use a spirit level or laser level to mark your pilot holes
Slightly loosen individual screws if micro-adjustments are required to achieve perfect level.
Hardware components experience subtle vibrations during daily use. Check all mounting screws roughly one month after the initial installation, and retighten any screws that have backed out under structural tension. ❌ Common Installation Mistakes to Avoid